Hobart® MaxalMig® 5554
5554 filler metal is the most common aluminum/magnesium alloy for welding 5454 base metal where sustained elevated temperatures above 150 degrees F are experienced.
Features/Benefits:
- Moderate strength (33 ksi typical)
- Most common 5xxx filler alloy for welding 5454 base material in elevated temperature applications
- Higher ductility/formability
- Higher column strength/better feedability
- Good color match after anodizing with 5xxx/6xxx base materials
- Higher hot cracking sensitivity in some applications
Product Sizes & Specifications
| Part Number | Diameter (IN) | Diameter (MM) | Package | Base Metal | Welding Process | Welding Position |
|---|---|---|---|---|---|---|
| 555404712 | 3/64 | 1.2 | 16 Lb (7.3 Kg) Wire Basket | aluminum | GMAW (MIG) | all |
| 555404712P22 | 3/64 | 1.2 | 22 Lb (10 Kg) Plastic Spool | aluminum | GMAW (MIG) | all |
| 555404723 | 3/64 | 1.2 | 300 Lb (136 Kg) Drum | aluminum | GMAW (MIG) | all |
| 555406223 | 1/16 | 1.6 | 300 Lb (136 Kg) Drum | aluminum | GMAW (MIG) | all |
Applications
Matched filler alloy for 5454 applications, elevated temperature applications (+150 degrees F), automotive wheels, heat exchangers
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Hobart® MaxalMig® 4043
4043 filler metal is a popular aluminum/silicon filler alloy for general purpose welding applications. Features/Benefits: - Moderate strength (28 ksi typical) - Low melting temperature/high fluidity - Low welding smut and discoloration - Low ductility, formability, and lower toughness - Moderate electrical conductivity and thermal conductivity - Excellent corrosion resistance - Low shrinkage rate/reduced distortion - Low hot cracking sensitivity in most applications
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Hobart® MaxalMig® 4047
Common applications for 4047 are for thin sections where the higher fluidity and lower shrinkage rate are important for distortion control. 4047 is also used in applications where excellent wetting action for joint sealing of pressurized fluids and gases is required. Features/Benefits: - Low melting temperature/high fluidity - Excellent wetting action for joint sealing applications - Low welding smut and discoloration - Very low ductility, formability, and toughness - Moderate electrical conductivity and thermal conductivity - Excellent corrosion resistance - Very lowest shrinkage rate/reduced distortion - Low hot cracking sensitivity in most applications
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Hobart® MaxalMig® 4943
Alloy 4943 filler metal was formulated to be welded with the same weld procedure specifications as 4043 and 4643, and does not depend upon dilution from the base metal during welding to increase the strength of the weld deposit, while maintaining the same weld characteristics and benefits of 4043 and 4643. Features/Benefits: - 25% higher UTS & 50% higher yield strength than 4043 in the as welded condition (typical) - Moderate/high strength (35 ksi typical) - Low melting temperature/high fluidity - Low welding smut and discoloration - Low ductility, formability, and lower toughness (similar to 4043) - Moderate electrical conductivity and thermal conductivity - Post weld fully heat treatable requiring no base metal dilution - Excellent corrosion resistance - Low shrinkage rate/reduced distortion - Low hot cracking sensitivity in most applications
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Hobart® MaxalMig® 5183
5183 filler metal is the most common aluminum/magnesium alloy for welding 5083 base metal in ship building applications. 5183 has higher strength values than 5356 with excellent salt water corrosion resistance when welded to 5083. Features/Benefits: - Very high strength (41 ksi typical) - High ductility/toughness/fatigue strength - Moderate ductility/formability - Lower electrical conductivity and thermal conductivity - Excellent corrosion resistance when welding 5083 base material - Higher column strength/better feedability - Very good color match after anodizing with 5xxx/6xxx base materials
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Hobart® MaxalMig® 5356
5356 filler metal is the most common aluminum/magnesium alloy for general purpose welding and is typically used in the construction industry in fabricating truck trailers, small fishing boats, and in cryogenic applications. Features/Benefits: - High strength (38 ksi typical) - High ductility/fatigue strength/very high toughness - Moderate ductility/formability - Lower electrical conductivity and thermal conductivity - Higher column strength/better feedability - Very good color match after anodizing with 5xxx/6xxx base materials
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Hobart® MaxalMig® 5556
Higher strength filler metal than 5183 and is designed for welding structures where maximum as welded transverse ultimate tensile strength (UTS) and shear strength values are required. Features/Benefits: - Very high strength (42 ksi typical) - High ductility/toughness/fatigue strength - Equivalent corrosion resistance when welding 5456 base material - Lower ductility/formability - Lower electrical conductivity and thermal conductivity - Higher column strength/better feedability - Very good color match after anodizing with 5xxx/6xxx base materials